Brixis Products

There are two models in the PCS (Positive Contact System) range of tool monitors.

PCS 100
Put simply, the PCS 100 detects the presence or absence of an object. Normally it would be fitted to a machine tool and used to detect whether a drill is broken or not.

Operation is simplicity itself. Upon receiving a start signal, the sensing needle swings to contact with the drill. If the drill is present, it prevents the sensing needle reaching it's end stop. In this condition, an 'OK' signal is output to the machine. If the drill is broken, the sensing needle will swing to it's end stop and output a fault signal to stop the machine. A separate output is also available for connection to a lamp or buzzer to alert the operator.

Features

Operates from 0° to 180°
CW or CCW swing direction
Direct drive (no gearbox)
High Speed - up to 200 cycles per minute
Can be used on micro-tools
No re-setting between different diameter tools
Low capital outlay and easily installed
Reverse logic mode for object monitoring
Completely sealed against coolant and lubricants

PCS 250
The PCS 250 is a 'teach' type sensor. Upon pressing the 'teach' button, the sensing needle swings to contact the unbroken tool. When contact is made the PCS 250 stores the position in it's memory.

During operation, the PCS 250 will receive a start signal from the machine. When this happens, the sensing needle swings to contact the tool. Providing the sensing needle swings to the same position, an 'OK' signal will be output. If the tool is broken, bent or has a 'birds nest' of swarf around it the unit will output a fault.

Features

Operates from 0° to 300°
Electronically measured 'teach' position
Non-volatile memory stores position even when power is completely removed
CW or CCW swing direction
Extremely narrow checking window tolerance
Direct drive (no gearbox)
Can be used on micro-tools
Low capital outlay and easily installed
Completely sealed against coolant and lubricants